Replacing a Water Heater Gas Valve: Tips and How To

March 30, 2022

Replacing a Water Heater Gas Valve: Tips and How To

It is not difficult to replace or remove a gas valve from a hot water tank. Here are the steps to make it easy and safe.


A gas valve is an integral part of a hot water tank's manifold/burner. It is located near the bottom of the tank. There are several components attached to it, including the pilot tube, manifold tube, temperature probe, and pilot tube as well as high limit probe and thermal fuse, thermocouple, and igniter.


Many valves come with two to three buttons or knobs. These can be used for temperature control and to ignite the pilot. This is the place where you can control the temperature and shut off the heater. It is an integral part of your hot water tank.


White Rodgers, Robert Shaw, and Honeywell are just a few of the most popular gas valves. These three models are found on heating units manufactured by AO Smith, Rheem, State, and American as well Bradford White and Kenmore.



How does a hot water tank work?


The water heater heats cold water to reach the temperature you have set. It then makes hot water available whenever it is needed. A thermostat probe controls the heating process. The thermostat signals the heater to turn on if the water isn't at the set temperature. Once the temperature has been reached, the gas flow is stopped, and heating is stopped.



Remove a gas control valve.


Turn the gas valve on to the "off" position. It will depend on the model that it needs to be depressed before it can be turned. The gas valve that connects to the hot-water tank should be turned off. Turn off the water valve at the shutoff and drain the water tank. Disconnect the thermocouple, manifold tube, pilot tube, and the piezo incandescent tube.


Place the threaded pipe in the inlet using the right-sized size. Then, remove the valve. Do not place anything into the inlet with a pipe wrench.



Replacing a gas control valve


Connect the gas valve to your gas tube using teflon or pipe compound. The threaded pipe described above can be used to reattach your valve. But, it is important not to tighten too much. This could cause gas to leak and damage the valve. Reattach the thermocouple and the manifold tube piezo igniter, pilot tube, thermal switches, and thermocouple. Be sure to check the threading. Make sure that the combustion chamber remains clean and clear of any debris.


Then, fill the tank with water and turn on the tap to let the air out. You can test for gas leaks using soapy, foamy water. A sponge is used to apply the gas connections. If the bubbles appear, it may be a sign of a leak. Use the instructions provided for your tank to light the pilot.



Temperature adjustment


After everything is set, including the hot water tank and gas valve, you will be able to adjust the temperature. Most valves can be set to 120 degrees, which is the safest and most economical setting. There are settings for vacation mode where you won't use hot water and the possibility to set it higher than 120 degrees. For children, the ideal setting is between 120 and 125 degrees.



Problems


You may have an issue with the gas valve after you have replaced it. The thermocouple could be the problem. If you have trouble getting the pilot to light, it could be the thermostat. Check the pilot tube for obstructions.

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